PCA-2000plus Combustion Analysis System (NEW)

PLEX PCA-2000plus®

Portable Combustion Analysis 2.0
ultra-compact | highly-versatile | powerfull

Leading the way in portable Combustion Analysis, we are happy to announce a new, vastly improved iteration of our reputable PLEX PCA-2000® Combustion Analysis System.

The new PLEX PCA-2000plus®, which is now avaible for ordering, encapsulates our accumulated experience of more than a decade, in making highly-versatile portable Combustion Analysis Systems. With fully re-designed electronics, expanded control/configuration options, enhanced functionality and increased accuracy, the new system promises industry leading capabilities at accessible pricing.

The new PCA-2000plus®, is availabe with 4, 8 or 16 High-speed Analog Inputs and pairs with our latest, improved configuration (PLEX Device Manager v2) and Data Analysis (PCA-WIN v2) software, offering unmatched control, functionality and user friendliness.

Availability: in-stock | Lead Time:  2-4 weeks
Price (ex. VAT & Sensors): from €8.500

Key HW Features

High-Speed Analog Inputs

Up to 16x 200kHz analog inputs for combustion, intake, exhaust pressure, accelerometer and vibration sensors

Analog Inputs

8x additional low speed analog inputs for temperature, pressure, frequency and other sensors

Real-time Calculation

Max. pressure & position, IMEP, knock intensity, MFB50 calculated for each cylinder and event

Rugged Ergonomic Enclosure

High quality CNC Aluminium case with IP67 sealing that protects it against weather/environment conditions

Engine Position Inputs

4x VR/Hall inputs to capture engine position using OEM crank triggers or optical encoders

High-Speed Digital Inputs

8x digital inputs for capturing injection, ignition & other timing information synchronised with the engine position

Gigabit Ethernet

Very fast log-memory download, real-time data streaming to PC and isolated operation

Multi-purpose Inputs

8x additional inputs with selectable function: analog, digital and frequency

1GB High-Speed Memory

Ultra-fast internal memory for capturing combustion data at uncompromised speeds. Upgradable to 32GB.

Connectivity

2x configurable CAN BUS ports (CAN 2.0/CAN FD), 1x configurable Serial port (RS232) & 1 configurable Lin BUS

RGB LED LIGHTS

Three configurable LEDs to indicate operation status, logging and errors or warnings

Built-in GPS/IMU Module

Integrated 25Hz multi-GNSS module with 6-axis 100Hz IMU for precise position and orientation measurements
PRODUCT HARDWARE DETAILS
PCA-WIN® 2.0 | POWERFUL COMBUSTION ANALYSIS SOFTWARE

The vastly improved software for the PCA Combustion System helps you interpret complex data easily and derive inferences that improve performance, drivability and quality or resolve hidden problems, not detectable by other means. Designed to be both versatile and quick/ easy to use, the PCA-WIN® comes with zero compromises in terms of advanced customisation options or high-end functionality. Each PCA-2000plus® purchase gives a PCA-WIN® license with two seats. Click screenshots for larger view.

PCA_WIN_SCREENSHOT_6

Customisable UI

User defined layout of tabs and panels with handy panel docking similar to latest Windows SW suite.

Easy File Comparison

Seamlessly switch between single and comparison view even for completely different file types such as a dyno run with a track lap.

Video File Sync

Sync and review your video data along with the log data to get additional information on driver performance and data context

Fast Keyboard Shortcuts

Keyboard shortcuts for the main menu and panel functions speed up the set-up time and real-time analysis considerably.

Live Data Updating

Zoom levels & cursors are linked among all analysis panels/graphs allowing automatic rescaling & cross referencing of data.

CSV Data Import

Take advantage of the PLEX Data Analysis Sw & use it to analyse data, from any logging system (ECUs, dedicated loggers, etc)

Smart Tuning Maps

Optimise your fuel and ignition maps by analysing the log data in tuning maps with the same breakpoints as your ECU.

Built-in Project Database

Create and keep track of events, tracks, drivers, vehicles and engines for easy referencing and historical data tracking.

Multiple Data Graphs & Reports

Line-graphs, navigation graphs, XY graphs, histograms, gauges, track-maps, tuning maps, laps/runs reports, data values at cursor, section analysis and channel statistics.
VALVE MOTION ANALYSIS OPTION FOR SPINTRON MACHINES
PLEX_PCA-WIN_SPINTRON_ANALYSIS

With the new Valve Analysis software module the PCA-2000 can be used as for datalogging and processing data from a Spintron machine.
The PCA-2000 interfaces with the Spintron crank position encoder and Laser Valve Tracking system as well as other sensors including temperature and strain gauges to provide real time graphical and numeric analysis of the valve motion. It is easy to detect valve loft, toss and bounce as well as measure spring harmonics using the valve lift, velocity, acceleration graphs and calculated values. The modern software provides advanced customisable data visualisation capabilities and also a database for storing and documents test results.

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INDICATIVE COMBUSTION SPECIFIC CALCULATIONS

Pmax& Pmax CA

Start - End of Combustion

Volumetric Efficiency

Heat Release graph % max value & max value CA

dPmax & dPmax CA

Burn Angles

Pre-ignition & Misfire Detection

MFB graph & CA50, CA90 values

IMEP net, Gross, Pumping

Torque, Power

Knock Intensity, Max Pressure, Energy

SYSTEM REQUIREMENTS

Microsoft Windows

Minimum version 7, 8, 10 (64bit)

Memory

2GB RAM

HD Space

200MB

Visual Performance

Aided by graphics acceleration
EXAMPLE APPLICATIONS & USAGE CASES

MOTORSPORTS

  • Engine Development & Calibration: for each cylinder study power output, fuel burn efficiency, optimum ignition timing, knock/pre-ignition/misfires, cylinder filling, intake & exhaust tuning, etc.
  • On-Vehicle Engine Monitoring: log combustion parameters to analyse with  other engine and vehicle data and compare engine performance between track an dyno.
  • Engine Control: use real-time calculated combustion parameters for closed loop torque and ignition control

EDUCATION SECTOR

  • Academic Research: study and validate combustion processes, optimisation modes and control methods
  • Hands-on Teaching: demonstrate real-time combustion pressure behaviour
  • Competitions: gain advantage by utilising advanced combustion pressure intelligence to improve performance of racing projects (FSAE, etc)

INDUSTRIAL

  • Monitoring: perform real-time monitoring of propulsion engines and generators

AVIATION & UAVs

  • Engine Development & Calibration
  • On-Vehicle Monitoring
  • Engine Control
INDICATIVE SENSOR COMPATIBILITY CHART

Selecting the right type of sensor for each application is perhaps the most challenging area related to reliable combustion analysis as it always involves a give-and-take decision that is based on the budget, the objectives, the framework and the specificities of each project. Our diversified experience with customers ranging from OEMs & high-end engine builders, to racing teams, universities and industrial companies allows us to provide objective advise and guidance that will enable you to make an informed decision. Any type of pressure sensor* whether for in-cylinder drilling or with a modified sparkplug, can be fitted and configured to the PCA-2000.

* AVL & Kistler Sensor require external amplifiers.

PCA-2000 SENSOR COMPATIBILITY CHART
Supported Sensor Vendors
PLEX PCA-2000 COMBUSTION ANALYSER AND LOGGER
25Hz Built-in Multi-GNSS & 100Hz IMU Modules

Built-in 25Hz multi-GNSS and a 6-axis 100Hz IMU modules enable very accurate measurements for a variety of applications such as driver analysis, lap timing, vehicle trajectory analysis, track mapping, acceleration-decceleration.

SOURIAU CONNECTORS

Two high quality motorsport 37pin connectors by Souriau plus one extra 8pin connector, designed for applications where high-performance, small size and lightweight are key factors. Made of rugged IP67 aluminium.

Fast & Intuitive HW Configuration on PC

The PCA-2000plus logger paris with our latest PLEX Device Manager® 2.0 SW for the configuration, which provides unmatched speed and intuitiveness without compromising advanced options. Since the PCA-2000plus is an end-t0-end data logger with CAN BUS, additional I/Os and internal sensors (GPS/IMU), our configuration SW ease of use encourages utilising the complete potential our high speed data-logger offers and this way substitutes other external loggers.

CONFIG. OPTIONS
  • # of  Press. Channels: 4, 8 or 16
  • Internal Memory: 1GB – 32GB
Technical Spec
  • Sealing: IP67
  • Weight: 250g
  • Dimensions: w 100mm x h 100mm x 25/39mm
What’s Included?
  • Logger (HW & FW)
  • Ethernet Cable
  • GPS Antenna
  • SW License (2x seats)
  • Hard Case
INDICATIVE CUSTOMERS

NEW PLEX PCA-2000+®

Availability: built-to-order | Lead Time:  4-8 weeks
Price (ex. VAT & Sensors): from €8.500

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